智囊阵容丨「主论坛」绿色发泡技术:原料、助剂的创新与发展议程公布
- Interfoam 发泡材料展
如今,随着新能源等行业的快速发展,发泡材料得到大规模应用,因其具有的优异机械性能和无毒(低毒)、绝热、隔音、绝缘、缓冲、轻量化等性能,在新能源汽车领域的应用更是带来了行业发展的新契机。
发泡不仅是实现聚合物轻量化的最直接手段,也是实现塑料减量化使用和降低应用成本的有效途径。聚合物发泡材料不但与我们的日常生活密切相关,其还凭借质轻高强等性能优势广泛应用于航空航天、国防、新能源、交通运输、电子电器、工业制造等新兴领域。其中,以超临界二氧化碳或氮气发泡聚合物为代表的绿色安全制造技术,是制备高性能微孔发泡材料的新技术。
在此背景下,9 月 3 日,Interfoam 2024上海国际发泡材料技术工业展览会将于上海新国际博览中心举办,同期组织召开绿色发泡技术:原料、助剂的创新与发展主论坛,聚焦发泡技术的绿色制造和高端应用等热门议题。
物理微发泡注塑技术的新进展徐敬一 Jingyi Xu
余姚华泰橡塑机械有限公司 Yuyao Huatai Rubber & Plastics Machinery Co., Ltd.
首席技术执行官 CTO
我分别在北京化工大学和美国俄亥俄州立大学获得硕士学位。在中国发表了26篇论文,一本合著“泡沫塑料成型”。在美国发表论文24篇,一本专著:“Microcellular Injection Molding” ,一本合著: ”Polymeric Foams: Innovations in Technologies and Environmentally Friendly Materials”, 和7个专利。在美国的公司ENGEL, TREXEL, BEKUM, GRAHAM ENGINEERING 担任高工和技术主管。目前在余姚华泰橡塑机械有限公司任CTO, 研发中国特色的微泡技术。
演讲内容概要
通过新型螺杆的设计和模拟而保证螺杆轴向压力曲线符合注气及气体保压所需。有效的降低了注气开始的气涌现像,和防止富含气体的熔体在注射前的预发泡。新设计的间隙式注气系统和注塑机的控制系统有效联动。在注气过程中,注气系统的气压和相应位置的料筒内的熔体压力随动而保持一固定的压差。由此获得了用通用聚苯乙烯(GPPS)加氮气制成的平均泡孔直径30-40 微米,泡孔密度为1.6-2x (10^6/cm^3) 的高质量微泡件。
Through the design and simulation of the new screw, the axial pressure curve of the screw is ensured to meet the requirements of gas injection and gas pressure holding. It effectively reduces the gas influx at the beginning of the gas injection and prevents pre-foaming of entrained gas melt before injection. The newly designed periodic gas injection system and the control system of the injection molding machine are effectively linked. During the gas injection process, the air pressure of the gas injection system and the melt pressure at the corresponding position of the barrel maintain a fixed pressure difference. High-quality microbubbles with an average cell length of 30-40 microns and a cell density of 1.6-2x (10^6/cm^3) were made with general-purpose polystyrene (GPPS) and nitrogen gas.
聚合物发泡成型中的流变因素及发泡制品热、力学性能表征
李润明Ryan Li
沃特世科技(上海)有限公司Waters Technologies (Shanghai) Co., Ltd.
TA仪器大中华区应用经理、流变高级应用专家TA Instruments Greater China Application Manager, Sr. Rheology Application Specialist
上海交通大学材料学博士,主要从事多相多尺度复杂流体的流变测量,指导多家企业产品性能评估的流变方法开发,帮助其建立流变测试方法和标准程序,在涂料、油墨、电子胶、热熔胶、压敏胶、结构胶、沥青、橡胶弹性体、日化、食品和药用制剂等产品性能流变学评估方面有较为丰富的经验,是少数能结合流变理论、实际操作和产业经验的流变专家。
With a Ph.D. in Materials Science from Shanghai Jiaotong University, Dr. Ryan Li has extensive experience in evaluating the rheological performance of various materials, including coatings, printing inks, electronic adhesives, hot-melt adhesives, pressure-sensitive adhesives, structural adhesives, asphalt, rubber elastomers, everyday chemicals, food, and pharmaceutical preparations. He has guided the development of rheological methods for many enterprises' product performance evaluation, assisting them in establishing rheological test methods and standard procedures and is one of the few specialists in rheology who can integrate theory, real-world application, and business experience.
演讲内容概要
熔体的流变性能在聚合物发泡成型加工有着决定性的作用,而有效的成型加工是形成特定性能结构的重要手段,因此,深入了解发泡成型过程中的流变因素以及对终产品性能的影响有着不仅有着重要的科学意义,也存在现实的应用价值。本讲座较为系统地介绍流变对聚合物发泡的影响以及终产品热、力学性能表征,旨在帮助相关从业快速了解聚合物发泡材料从成型加工到性能表征所需的技术手段。
The rheological properties of the melt play a decisive role in the molding of polymer foams, and effective molding is an important means of forming a specific performance structure. Therefore, an in-depth understanding of the rheological factors in the foam molding process and their influence on the end-product properties is not only scientifically important but also has practical application value. To help related practitioners quickly understand the technical tools for polymer foaming materials, from molding to performance characterization, this seminar methodically introduces the impact of rheology on polymer foaming and the characterization of the thermal and mechanical properties of end products.
SABIC创新发泡及轻量化解决方案加速可持续发展
金婕妤Jieyu Jin
沙特基础工业公司SABIC
市场开发与技术支持工程师Market Development & Technical Service Engineer
金婕妤女士就职于SABIC中国,担任市场开发与技术支持高级工程师,负责发泡及轻量化客户开发以及技术支持工作。金婕妤拥有上海交通大学硕士学位,在发泡领域拥有5年+的经验,负责具有创新性的产品研发以及客户开发项目。
演讲内容概要
可持续发展实现循环经济是当今产业的战略性目标。SABIC作为全球领先的聚烯烃供应商,以创新的发泡及轻量化解决方案作为有效手段,帮助客户达到这样的终极目标。
本次研讨会将介绍SABIC多元化的先进材料在不同领域,例如包装、建筑、汽车、鞋材等成功的创新案例。同时也会分享我们如何与各个产业链合作,通过SABIC引领的高科技发泡及轻量化解决方案来实现可持续发展。
Circular economy with sustainable growth is current strategic goal for different industries. SABIC, as one of the leading polyolefin suppliers globally, offers innovative foam & lightweight solutions as an effective measure to help customers achieving such an ultimate goal.
In this seminar, the content will not only introduce our inspirations in packaging, building and constructions, auto, footwear etc. by our extensive advanced materials, but also share how we collaborate with the value chain to realize sustainability by our leading high-tech foam & lightweight solutions.
霍尼韦尔绿色高效泡沫解决方案
王大为Dawei Wang
霍尼韦尔高新材料(中国)有限公司Honeywell Advanced Materials (China) Co., Ltd
研发工程师Sr. Adv R&D Engineer
供职于霍尼韦尔高新材料有限公司,从事高分子物理发泡挤出,釜压等领域多年,致力于做出更好更绿色的泡沫材料,并将物理发泡技术推广到不同材料体系中去。
演讲内容概要
随着近些年全球变暖和极端天气的频繁出现,绿色,能效被越来越多的普罗大众所关注。绿色环保不再是一个口号,更多的成为终端消费者的一种选择和社会责任的体现。我国作为国际环境保护公约的缔约成员国,在《蒙特利尔议定书》,《京都议定书》,《基加利修正案》等国际公约的框架下积极推进发泡剂,制冷剂的削减,淘汰和替换工作。今天的演讲主题就来介绍霍尼韦尔绿色高效泡沫解决方案。
Global warming is no longer an untouchable future in now-a-day’s world. Extreme weather in isolated area and regions are seeing increasingly reported from around-the-world. Customers requiring eco & efficient smart solution to manifest their HSE stance are crying for replacement of HCFC, HFC, etc. Today’s topic is to introduce how Honeywell solution would help customers achieve their ambition and win the market.
液态二氧化碳发泡工艺及设备
陈坚Jack Chen
上海松韬自动化设备有限公司Shanghai Song tao Automation Equipment Co., Ltd.
总工程师Chief Engineer
上海松韬自动化设备有限公司 总工程师 从事机械自动化设计40年;近年来和公司研发团队成功研发了 国内第一条聚氨酯全高压 LCO2连续发泡生产线。
演讲内容概要
LCO2发泡工艺优点,按照绿色环保,安全健康,生产成本和设备四个方面解析;介绍LCO2发泡工艺系统性能。与目前MC发泡设备不同点。普通发泡设备升级LCO2改造具体内容。未来LCO2发泡密度小于12的可行性。
The advantages of LCO2 foaming process are analyzed from four aspects: green environmental protection, safety and health, production cost, and equipment; Introduce the performance of LCO2 foaming process system. Differences from current MC foaming equipment. Specific content of upgrading LCO2 for ordinary foaming equipment. The feasibility of LCO2 foaming density less than 14 in the future.
发泡材料的热物性分析
李雄William Li
梅特勒托利多科技(中国)有限公司Mettler-Toledo Technologies (China) Co., Ltd.
博士、产品市场及应用主管Doctor, Product Marketing & Application Supervisor
李雄,博士,梅特勒托利多热分析部门产品市场及应用主管。于2011年郑州大学获工学学士学位,2017年东华大学获工学博士学位,期间CSC国家公派留学马德里康普顿斯大学,2018年入选上海市青年科技英才扬帆计划。长期致力于高分子新材料的研发,以及材料热分析技术的研究。在国际顶级学术期刊发表SCI论文20余篇,以第一作者的TOP期刊论文6篇(合计影响因子>50)。现于梅特勒托利多热分析部门从事各行业新材料的热物性研究、热分析技术的高阶与前沿应用。
William Li, Ph.D., Product Marketing & Applications Supervisor, Thermal Analysis Division, METTLER TOLEDO. He received a bachelor's degree in engineering from Zhengzhou University in 2011 and a doctorate degree in engineering from Donghua University in 2017. He has long been committed to the research and development of new polymer materials and the research of material thermal analysis technology. He has published more than 20 SCI papers in top international academic journals and 6 TOP journal papers as the first author (total impact factor>50). He is currently engaged in the thermal property research of new materials in various industries, as well as the advanced and cutting-edge applications of thermal analysis technology in the thermal analysis department of METTLER TOLEDO.
演讲内容概要
1. 热分析技术简介2. 电子产品中发泡材料简介
3. 发泡材料的关键热物性评估方案
1. Introduction of Thermal Analysis Technology2. Introduction of foaming materials in electronic products
3. Thermal property evaluation solutions for foam materials
Foams Designed for Sustainability
Fabrice Lacroix
Zotefoams
Azote Global Business Manager
Fabrice started with Zotefoams as a Business Development Executive with the remit to explore potential new markets for a material designed for the aviation industry. With technical support from the business, Fabrice identified potential in the semi-conductor market, resulting in a £1.5 million international business in this sector. Zotefoams supported Fabrice’s talent for new business with training in business marketing strategy and Fabrice took on the challenge of developing a market for our first novel foamed material. Having established market potential, Fabrice set up sales channels throughout Europe and employed a direct sales person in Germany before moving on to Zotefoams core business as Business Development Manager for Europe. As AZOTE Global Business Manager, Fabrice now manages our largest value portfolio and the AZOTE Sales Team. Fabrice has been able to draw on strategies learned across different markets and geographies to grow the core business and has had the satisfaction of seeing some of the opportunities he helped to open up grow into significant business units.
演讲内容概要
Zotefoams’ purpose is to provide optimal material solutions for the benefit of society
This encompasses our belief that plastics, when used appropriately, can be the optimal solution both functionally and environmentally for our customers. Zotefoams materials frequently form part of customers’ sustainability agenda, thanks to their recycled content, lightweighting and/or insulation properties.
This presentation will cover; the unique way in which our foams are made, giving them outstanding properties and the markets in which they are used to develop the sustainable credentials of particular products or processes.
以新一代抗菌技术重新定义发泡材料
冯益虎Alex Feng
妙抗保国际贸易(深圳)有限公司Microban International Trading (Shenzhen) Co., Ltd.
技术服务工程师Technical Service Engineer
冯益虎是妙抗保在亚太区的技术服务工程师。他在聚合物工程方面拥有丰富的经验,并利用这些技能与经验为产品制造商提供技术支持,确保最终产品能达到理想的抗菌效果。冯益虎曾在两家美资与德资行业领导企业担任技术服务和产品管理的工作,对聚氨酯泡沫领域有较深刻的理解。冯益虎拥有江苏大学高分子材料与工程专业学士学位,东华大学材料科学专业硕士学位以及上海交通大学的MBA学位。
演讲内容概要
在本次展会的独家演讲中,来自妙抗保的亚太区技术服务经理冯益虎先生将向与会代表们介绍针对泡沫系统的内建抗菌解决方案。他将探讨砷基化学品的替代品,如来自妙抗保的MicroGuard技术,同时还将涉及通过抗菌剂支持可持续发展倡议的途径、可回收性要求以及日渐严格的全球法规。
In the exclusive presentation at the show, Mr. Alex Feng, Technical Services Engineer from Microban, will introduce built-in antimicrobial solutions for foam systems. The alternatives to arsenic-based chemicals will be covered, such as MicroGuard technology from Microban, as well as ways in which antimicrobials can support sustainability initiatives, recyclability requirements and increasingly stringent global regulations.
发泡挤出在循环回收中的应用
张海军 Cliff Zhang
江苏越升科技股份有限公司 Useon Technology Limited
副总经理 VP
2002年7月至2006年4月,担任南京橡塑机械厂工程师、外贸部经理;2006年5月至2007年12月担任南京法宁格节能科技有限公司国际部主管:2008年8月至今,担任公司董事、副总经理、董事会秘书、市场运营中心总监。
演讲内容概要
发泡挤出技术在循环回收中用于将回收的塑料废料加工成轻量化、保温隔热的材料,如建筑保温板、包装材料和环保家具等。它有助于减少原材料消耗和废料填埋,推动循环经济的发展。
Foam extrusion technology in recycling is used to process recycled plastic waste into lightweight, insulating materials, such as building insulation boards, packaging materials, and eco-friendly furniture. It helps reduce raw material consumption and waste landfill, promoting the development of a circular economy.
高效环保抗黄剂助力聚氨酯制品上下游绿色协同发展
吉向阳Xiangyang Ji
上海奇克氟硅材料有限公司Shanghai Chic New Material Co., Ltd.
董事长Chairman
吉向阳现任上海奇克氟硅材料有限公司董事长、江西亮华科技有限公司董事长、上海楚鹰工贸有限公司总经理、香港通达股份有限公司董事长、湖北工业大学创业导师和教授、中国聚氨酯专家库专家,深耕化工行业20余载,秉承不断学习、钻研与探索的匠心精神,逐步将上海奇克、江西亮华公司打造成集化工研发、应用研发、生产、销售、进出口贸易和技术服务为一体的全国领先高分子材料抗老化助剂企业。企业在抗氧化、抗黄变、低气味、低VOC的产品领域,
具有国际一流的技术水平,客户涵盖全国化工50强的约2/3,并形成长期稳定的合作关系。凭借产品性价比高、市场反应速度快、技术服务和库存的本土化优势,企业的未来市场份额有望进一步扩大。
吉向阳在任湖北工业大学创业导师(教授)期间,结合自身丰富创业经验及相关理论进行创新创业领域方向的专业指导,深受学生欢迎。
Xiangyang Ji is currently the chairman of Shanghai Chic New Material Co., Ltd., chairman of Jiangxi Lianghua Technology Co., Ltd., general manager of Shanghai Chuying Industry and Trade Co., Ltd., chairman of Hong Kong Tongda Co., Ltd., entrepreneurship mentor and professor at Hubei University of Technology, and an expert in the China Polyurethane Expert Database.With over 20 years of experience in the chemical industry, he has adhered to the spirit of continuous learning, research, and exploration, and has gradually built Shanghai Chic New Material Co., Ltd into a leading enterprise in the field of anti-aging additives for polymer materials.Shanghai Chic has the first-class technology for products such as antioxidant and anti-yellowing agent, integrating research and development, production, sales, import and export trade, and technical services, serving about two-thirds of the top 50 chemical enterprises nationwide and forming long-term and stable cooperative relationships with them. With the advantages of cost-effective products, fast market response, and localized technical services, Shanghai Chic will further expand their market share in the future.
演讲内容概要
高效环保抗黄剂在聚氨酯制品上下游绿色协同发展中的应用验证及解决方案
Solutions and Application Verification of Efficient and Environmentally Friendly Anti-yellowing Agents in the Sustainable Development of Upstream and Downstream Polyurethane Products
Sustainability at Carpenter
Bart Haelterman
Carpenter Engineered Foams
Vice President, R&D andSustainability, EMEA & APAC • Engineered Foams
Dr. Bart Haelterman graduated in Chemical Science in 1992 and obtained a PhD in Chemical Science at the University of Leuven in 1996. He worked for INEOS as an R&D responsible from 1996 till 2001 and subsequently was in charge of 3 batch and continuous world scale production units from 2001 till 2006.
He joined Recticel in 2006 as R&D manager in automotive chemical and technological field. In 2013, he got the position of R&D portfolio manager responsible for definition of projects in the fields of insulation, bedding, flexible foams and sustainability. Since 2016, he was appointed as Innovation Manager Corporate Sustainability and from 2017 additionally Corporate HS&E and Sustainability Manager and is active in several industrial organisations as EUROPUR and essenscia.
Since June 2023, he is appointed as Vice President R&D and Sustainability EMEA/APAC, at Carpenter Co, heading of sustainability activities, defining the ESG strategy and CSRD implementation and head of R&D and sustainable innovation with 70 FTEs at 10 global R&D centers, at Carpenter Co. organized around two poles: Living & Care and Mobility & Interior Foams.
演讲内容概要
How to move towards more sustainable polyurethane foams at Carpenter
绿色化学发泡剂及其应用前景
王武聪Wucong Wang
中化石化销售有限公司Sinochem Petrochemical Distribution Co., Ltd.
研发主管R&D Supervisor
上海交通大学博士,现任中化石化销售有限公司研发主管。主要研究方向为高分子材料助剂,高分子材料改性。目前负责项目包括微发泡发泡剂、高分子材料导热助剂、高熔强度聚丙烯等。
Ph. D. from Shanghai Jiao Tong University, he is currently the r&d director of Sinochem Petrochemical Sales Co., LTD. His research direct at polymer additives, polymer modification. Currently responsible for projects including microfoaming agent, polymer material heat conduction agent, high melt strength polypropylene.
演讲内容概要
1. 绿色化学发泡剂的特点2. 绿色化学发泡剂的应用——微发泡
3. 绿色化学发泡剂的应用——物理发泡
1 Characteristics of green chemical blowing agent
2 Application of green chemical blowing agent - micro foaming
3 Application of green chemical blowing agent- physical foaming